Custom Freestanding Coils
Freestanding coils are important in any industry that demands high performance and flexible solutions. At Magnetic Sensors Corporation, we excel at creating freestanding coils that lend durability, precision, and adaptability. Unlike more traditional bobbin-wound designs, our self-supporting electric coils don’t have a structural core. This allows our team to customize them to meet specific functional and spatial requirements.
Reliable Freestanding Coils for Modern Systems
We engineer our custom freestanding coils to excel in applications that demand space efficiency and lightweight design. Customers trust these coils for reliability in demanding environments, from inductors and actuators to electromagnetic assemblies and sensors. We also have in-house manufacturing capabilities, which ensure that each coil meets rigorous performance standards while being of high quality.
Whether you want to replace outdated components or develop new designs for cutting-edge technologies, our freestanding coils support your goals. Our in-house testing and partnerships with certified labs ensure all our custom freestanding coils align with industry and international standards.
Benefits of Freestanding Electromagnetic Coils
Advantages of self-supporting electric coils over bobbin-wound coils include:
- Low Signal Loss: One of the greatest advantages of air core coils is the low signal loss that occurs when used at higher magnetic field strengths. This means that a freestanding coil will last longer without experiencing an inductance loss.
- Lightweight Design: Their lack of core makes freestanding coils the ideal choice for applications where weight and density are critical concerns.
- Highly Customizable: Our freestanding coils are wound on collapsible mandrels and can be easily disassembled without damaging the wire. With our in-house machining capabilities, we can design the mandrels to accommodate any desired coil configuration.
Our Freestanding Coil Capabilities
Magnetic Sensors Corporation custom engineers all of our coils to our customers’ specifications. Because we manufacture all of our custom air core coils in-house, we can work closely with you to design the right product to fit your application.
Wire Material
- Copper
- Aluminum
- Copper Clad Aluminum (CCA)
Coil Shapes
- Round
- Rectangular
- Flat Wire
- Edge Wound
- Flat Wound
- Other Custom Shapes
Coil Winding Process
- Freestanding
- Single Layer
- Multi-Layer
- Wet Wound
- Flat Wire (Edge Wound or Flat Wound)
- And more
Production Volume
Magnetic Sensors Corporation can custom-engineer the freestanding coils you need for your project, whether you’re in the prototyping phase or ready to place a large order.
We handle production runs small and large, maintaining the commitment to the high-quality standards that we’re known for. We offer short lead times for production-intent samples, so your project can move forward without any setbacks. Whether you need a single freestanding coil or thousands, we can meet your needs.
Industry-Specific Uses for Free-Standing Coils
At Magnetic Sensors Corporation, we excel in creating a host of coils for different applications. We offer free-standing, electromagnetic, wheel speed sensors, voice, and more to suit various projects:
| Aviation & Aerospace | |
|---|---|
| Application | Coil Type |
| Fluxgate Magnetometers | Freestanding |
| Fire Detection Systems | Electromagnetic Freestanding |
| Missile Guidance Systems | Electromagnetic Freestanding |
| Automotive | |
|---|---|
| Application | Coil Type |
| Automotive Sensors | Wheel Speed Sensors |
| Customized Inductors | Freestanding |
| Industrial Automation | |
|---|---|
| Application | Coil Type |
| Robotic Actuators | Voice |
| Inductive Position Sensors | Freestanding |
| Marine | |
|---|---|
| Application | Coil Type |
| Marine Induction Motors | Freestanding |
| Automation Systems | Freestanding |
These are just a handful of the industries and applications for these coils. We’re ready to help optimize your systems and keep your projects moving no matter which type of coil you need.
Let’s Build Something Together.
We Offer Custom Design for Our Sensors.
Partner With Magnetic Sensors Corporation for Freestanding Coils
Do you need free-standing coils to complete your next project? Our team will ensure you have everything you need to stay on track. Reach out and request a quote and partner with a company that prioritizes your needs. Whether you need a few coils or a large order, we’ll work with you to ensure you meet industry standards.
View Other Sensors & Custom Coils
Contact Us
Give us a call or send us a quick message and our team will be in touch with you shortly.
(714)-630-8380